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Maintenance and Operational Reliability

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The quest for reliability is long overdue! In the case of many operations, realization of sustained reliability is still a work in progress. Very few organizations have completed the journey to wor...
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  • 15 October 2021
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The quest for reliability is long overdue! In the case of many operations, realization of sustained reliability is still a work in progress. Very few organizations have completed the journey to world-class reliability. The vast majority still operate within a reactive culture, allowing response to repetitive failures to consume an excessive proportion of already limited maintenance resources, and leaving too few for performance of any proactive activities.

In today’s competitive international environment, enterprise survival is a battle of the fittest. To survive, organizations must achieve “world-class” stature, characterized by wellness, readiness, and application required for a company to successfully compete globally. That’s why Maintenance and Operational Reliability is so important.

This work is organized by the foundational requirements and 5 Pillars of Maintenance/Reliability Excellence that contain the 24 Essential Building Blocks, as depicted throughout the book. This pillar graphic shows the functions, management techniques, systems, information sources and performance management vital to the maintenance and reliability process, and also serves as an important visual aid for the education of the entire organization.

So, how is the ultimate, but challenging reliability goal to be achieved? Are you prepared to manage, support, process, and interpret the magnitude of information in real time, critical to making the right business decisions to achieve a competitive advantage? The authors, two veteran maintenance and reliability experts, have collected all the essentials leading to reliability here, in one practical resource, connecting and sequencing the integral pieces for world-class reliability.

Features

  • Explains the transition from reactive repair to reliable asset capacity.
  • Clarifies roles and responsibilities of involved functions while explaining control tools to be deployed by each position.
  • Provides the overriding business justification required to gain senior management commitment.

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Price: $74.95
Pages: 350
Publisher: Industrial Press, Inc.
Imprint: Industrial Press, Inc.
Publication Date: 15 October 2021
Trim Size: 10.00 X 7.00 in
ISBN: 9780831136611
Format: Other
REVIEWS Icon
Maintenance and Operational Reliability — A 5-Star Definitive Guidebook
A definitive work with a comprehensive treatment and detailed approach/process to free your organization from a “reactive culture” of equipment maintenance, this work is organized around five pillars of maintenance/reliability excellence, with a detailed structure of twenty-four “building blocks” that ensure successful reliability improvement and deployment. The pillar structure provides numerous real-world examples and management techniques for proactive management/reliability improvement systems. The book is a wealth of information with numerous examples and management techniques essential to a proactive maintenance and reliability process/culture. It serves as a guide and series of straightforward visual aids to ensure an entire organization’s successful, positive change. I could not put this text down and believe what differentiates this effort from others are the detailed and practical steps and a sound methodology for proactive maintenance with detailed organizational roles and responsibilities. Get this book if you are looking for proven methods and help in making the right business decisions to achieve a competitive advantage in today's fast-paced global economy. — Review courtesy of Amazon, posted by a purchaser in Texas in March 2022

A: PROCESS FOUNDATION:
1. Governing Principles, Strategies, & Policies

B: PERFORMANCE MANAGEMENT
2. Status Assessment
3. Master Plan
4. Objectives, Goals, & Targets
5. Budgetary Control
6. Management Reporting & Control

C: ORGANIZATIONAL DEVELOPMENT
7. Organization Size & Structure
8. Supervisory Practices
9. Education & Training

D: INFORMATION SOURCES
10. Sources of Management / Operational Information;

E: OPERATIONAL CONTROL
11. Macroplanning
12. Microplanning of Individual Jobs
13. Materials Support & Control
14. Work Measurement
15. Inter-Functional Coordination
16. Job Scheduling

F: ASSET RELIABILITY:
17. Reliability Engineering & PM/PdM
18. Technology-Enhanced Asset Reliability

App. A. Sample Maintenance Assessment

App. B. Sample Maintenance / Reliability Excellence Master Plan.