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This is the first book focusing on the subject of injection mold sampling.
A standardized, structured, and systematic procedure for sampling injection molds is essential for a successful injection molding process. This work provides everything you need to know, guiding you from the placing of an order for a mold sampling to the transfer to series production. With the complete sequence of the individual sampling steps, lots of background information, notes, practical examples and tips, and a colorful, well-illustrated design, the sampling procedure is conveyed in a reader-friendly way.
The main topics covered are the structured procedure of a mold sampling, taking into account energy efficiency, documentation, and communication; a mold sampling analysis; optimum machine setup using strategic procedures and methods on the injection molding machine; process optimization with subsequent investigation of process capability; and a Run@Rate process.
This book is ideally suited for practical users working at the injection molding machine as well as serving as a textbook at vocational schools, further education institutions, and universities.
1 Introduction
2 Information Gathering and Preparation for Mold Sampling
3 Mold Set-Up
4 Basic Setting of the Clamping Unit
5 Basic Setting of the Plasticizing Unit
6 Filling Study, Holding Pressure and Mold Clamping Force
7 Mold Sampling Analysis of the Basic Setting
8 Optimization of the Basic Setting
9 Documentation of Mold Sampling
10 Brief Meeting and Action Plan
11 Subsequent Mold Sampling (Iteration Loop) or Hand-Over to Series Production
12 Redefining the Mold Sampling Process – “Process Engineering Goes Digital”
13 Final Words